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Laser cutting production line for section steel processing
Video
technical parameter
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Technical parameter |
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No. |
Item |
Parameter |
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1 |
Cutting area |
Web 150mm≤H≤600mm Wing 100mm≤H≤500mm |
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2 |
H-beam cutting length |
L≤12000mm |
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3 |
Travel range |
X-axis travel: 13000mm (single table) / 24000mm (double table) Y-axis travel: 2500mm Z-axis travel: 910mm |
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4 |
Positioning accuracy |
X/Y：±0.1mm |
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5 |
Repeat positioning accuracy |
X/Y：±0.05m |
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6 |
AC axis swing angle |
0.5G |
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7 |
AC axis swing angle |
±90° |
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8 |
Maximum processing wall thickness |
25mm (12KW) / 40mm (20KW) |
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9 |
Maximum groove angle |
±38° |
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10 |
Processable types |
L-beam / C-beam / H-beam / I-beam, etc. |
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11 |
Daily processing volume |
About 30~50 tons |
Structure of machine
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1. Mobile platform |
7. Cutting head |
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2. Cantilever beam |
8. Laser measurement sensor |
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3. Main console |
9. Protective cover |
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4. Remote control handle |
10. Graphite protective plate |
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5. Z axis |
11. Chiller |
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6. AC axis |
12. Laser |
(1)Advanced three-dimensional five-axis linkage control technology
●Flexible structure, high-precision positioning
●Support for high-precision and cutting-edge technology
(2)Use laser measurement sensors for accurate measurement
●Considering large deformation of steel sections
●Use spatial coordinates as the basis for processing
(1)Structural support and precision support
The moving head slides on the bed rail
(2)National standard
1 thread (0.01 mm)/meter straightness error
(3)Steel laser secondary processing line
Total length 32 meters, 18 threads (0.18mm)
Straightness error, better than the national standard
Standard workbench (batch steel processing)
Simple structure
Standardized requirements for operators
Dual-purpose workbench (steel + flat plate processing)
The structure is complex and requires professional manufacturing.
Automatic positioning of steel profiles is achieved, making operation more convenient
Junyi's customized H-steel cutting system is a high-power dedicated bus CNC system.
The system is developed based on EtherCAT bus technology and is a perfect solution for H-steel cutting CNC machine tools.
The nesting system developed by the head office can achieve a material utilization rate of up to 99%, which greatly reduces production costs.
Operation process
competitive edge
(1)Heavy machine tools: important parts are all on the machine head and move with the machine head to reduce wear and tear.
(2)The double-station loading and unloading speed is fast, which greatly improves production efficiency.
(3)The pneumatic material rack has high production efficiency, which is 30% higher than that of competitors.
(4)The after-sales team has sufficient experience and is capable of providing comprehensive after-sales services.
The heavy-duty machine tool structure is adopted, and the laser and chiller move with the machine head, which effectively avoids the energy loss caused by the excessive length of the optical fiber and ensures the stability and efficiency of the laser.
Junyi steel processing line can easily achieve 100% one-time through-hole rate, and the traditional process can achieve 95% one-time through-hole rate, which is already a very high level. Laser cutting has the advantages of non-contact, no damage to the material surface, high cutting quality, smooth cutting surface and edge, and no need for excessive post-processing.
Junyi steel laser secondary processing line is equipped with automatic support rack, which can improve production efficiency by 30% compared with competitors. This automated design reduces manual operation and improves work efficiency.
Strategic partners
Application industry
Junyi Laser's steel secondary processing line equipment is widely used in many industries such as steel construction, chemical machinery, petroleum engineering, shipping, environmental protection engineering, warehousing and logistics. In traditional industries, a group of people needs 7-8 people to complete three-shift rotation work. The use of our product can greatly reduce the manpower input, and only 2 people per shift are needed to complete the work.
Sample Display
