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Ship Accessories Industry

Ship Fittings (26*2.5m / 3.5*26m / 5.5*30m ground track equipment, 12-20,40kw)

In recent years, "precision shipbuilding" and "rapidly developing shipbuilding" have become the mainstream of China's shipbuilding industry. Laser cutting machine technology enterprises are developing rapidly economically, accounting for over 70% of the entire laser processing service industry. The shipbuilding industry mainly uses steel plates as raw materials and adopts laser cutting of steel plates, replacing some processing methods that require complex large mold stamping, greatly shortening the production cycle and reducing costs. The use of laser cutting machines for cutting has replaced assembly allowance, avoiding on-site cutting and reducing the waste of human and material resources in enterprises. The speed of frame assembly can be significantly accelerated, and the quality level of assembled products can be significantly improved.

Junyi laser cutting machine, with its high precision, high efficiency, and high power characteristics, can achieve fast and precise cutting of various metal materials, saving a lot of time and cost for shipbuilding enterprises. As the power increases from 12kW to 40kW, the cutting speed and thickness of carbon steel plates also continue to increase. Its cutting quality is high, which can reduce the working hours. Solved the problems of long assembly cycle and unstable quality caused by the need to set cutting allowance when plasma cutting rib plates.

Laser cutting technology is mainly used in shipbuilding to cut metal sheets, such as hulls, decks, bulkheads, and other components. Through high-precision laser cutting, it is possible to achieve rapid processing of complex shaped parts and improve production efficiency. Through precise cutting, not only can the processing quality of ship components be improved, but waste in the production process can also be reduced, and the overall accuracy of ship manufacturing can be improved.

Vessel

★Why choose fiber laser cutting machine?

  2. 1. Improve production efficiency and reduce costs
  3. 2. Improve cutting quality and accuracy
  4. 3. Adapt to diverse needs
  5. 4. Reduce labor and material waste
  6. 5. Market trends and technological developments

Ship accessories suitable for fiber laser cutting machines

Part 1
Part 2

The specific application of laser cutting machine in shipbuilding

  • ●Ship Plate Cutting:

    Laser cutting machines can be used to cut various types of steel plates required for ship hulls, including flat plates, curved plates, etc., ensuring cutting accuracy and efficiency.

  • ●Component processing:

    In the process of shipbuilding, a large number of components with different shapes are required. A flexible laser process equipment can quickly and accurately process the required components according to actual needs, with speed and effect surpassing traditional processing methods.

Part 3

✓Groove cutting:

For steel plates that need to be welded, laser cutting machines can achieve groove cutting, providing convenience for subsequent welding processes and improving welding quality. Traditional chamfering requires at least 5 processes including plasma cutting, polishing, drilling, milling, and chamfering, with 4 transfers and 4-5 workers (positions) to complete. It also takes a long time and inconsistent accuracy; Using a 10000 watt laser to cut the groove, only one person is needed, there is no need for transportation in between, and the accuracy is high. It can be completed in about one-third of the traditional process time.

Part 4
Part 5

Equipment Maintenance

⚙Daily Maintenance Details:

  4. 1. Check the water level of the chiller, which should be higher than the position of the evaporator coil.
  5. 2. It is necessary to troubleshoot the power circuit to avoid safety risks.  
  6. 3. Before starting up, it is necessary to check and clean the protective mirror.
  7. 4.Before starting the machine, check to keep the nozzle clean and prevent clogging. Need to check if the laser focus is kept at the center of the nozzle. Ensure that all switch buttons are flexible and operable. Before leaving work, the dust and garbage on the machine platform should be cleared.
  8. 5.It is recommended to release the water from the water cooler and equip it with temperature controlled heat pipes to prevent freezing at sub zero temperatures.

⚙Weekly maintenance details:

  3. 1. Ensure to apply butter at least once a week and inject lubricating oil once a week.
  4. 2.When adding lubricating oil, the dust cover should be removed to complete the lubrication.  
  5. 3.To maintain smooth movement, you need to remove any residue from the shelf.
  6. 4.To ensure stable operation of the cooling system, it is necessary to regularly clean the cooling filter of the cooling system.

⚙Monthly maintenance details:

  2. 1.To ensure the normal heat dissipation of the control cabinet, the dust layer and remaining parts of the air conditioner on the main control cabinet should be cleaned.
  3. 2.The basic steps of maintenance are to clean the water tank and regularly replace the cooling water.